How we work

THERMOPLASTIC COMPOSITES FROM ENGINEERING
TO MATERIALS & PARTS

We start by working together, teaming up with you and possibly other partners in the project. We combine our own knowledge with in house state-of-the-art resources with those of our customers.
And we use our creativity. We may be technical, systematic thinkers, but we are also innovators: 
an uncommon combination.

OUR APPROACH
Defining materials, simulations & ROM cost

We define optimal materials through combined expertise in materials selection, simulation, and real-world validation. By integrating performance modelling with cost estimation (ROM), we accelerate development, reduce risk, and deliver efficient, application-driven composite solutions.

DEliverables

material market survey / benchmarking costs / identifying supply chain / preliminary product specification / simulations / joint definition of targeted ROM part cost & investment

Co-CREATION

Co-MAKERSHIP

Defining materials, simulations & ROM cost

We develop and build tools and moulds for parts and processes as one integrated solution. By combining smart engineering with scalable manufacturing methods, we ensure high-quality composite production, reduced lead times, and reliable, cost-efficient outcomes for your application.

DEliverables

Functional components / final product specification / updated costing

First deliveries and making sure parts comply with requirements

We scale processes to manufacturing readiness and deliver first series parts. Through controlled validation and quality checks, we ensure components meet all requirements, enabling a smooth transition from development to reliable small-series production.

DEliverables

final costing environment / manufacturing-ready process automation / small & pre-series production

test production

PARTS & COMPONENTS SUPPLIER

Directly from Cato’s manufacturing solutions centre & partners
We supply parts and components directly from our production facility, or license proven manufacturing technologies to our customers. This flexible approach enables efficient adoption, reliable production, and access to validated processes aligned with your application and business needs.
DEliverables

robust manufacturing processes / parts and components at rate / technology

We facilitate innovation